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Bale Out Crucible Furnace Electric Heating



Technical features

  • Robust furnace constructions
  • Good accessibility to the melting bath due to small external dimensions
  • Comfortable working on the furnace due to very low outer wall temperature
  • Low energy consumption, low electricity costs due to excellent thermal insulation
  • Low heat loss, excellent efficiency
  • High-quality heating elements mounted on ceramic support tubes, with free heat radiation into the furnace chamber and high energy efficiency.
  • Low surface load of the heating elements for reduced wear and longer service life.
  • Very uniform heating of the melt and the crucible due to all-round heating from 4 sides of the crucible ensures an excellent metal quality.
  • Crucible optimally protected by refractory concrete cover plate, removable for inspection and repair work
  • Ladle hole rim covered with heat-resistant cast iron ring and protected from damage
  • Cast iron ring embedded in cover plate
  • Heating elements can be replaced individually and very easily
  • Practical emergency outlet for safe discharge of the melt in the event of crucible leakage
  • Connecting cable between switchgear and furnace in protective metal conduit, optimum protection against damage
  • Low maintenance costs

Also available as holding furnaces with lower connected loads

Options

  • Melt bath control incl. bath thermocouple for direct and precise temperature control in the melt
  • Increased connected load for higher melting capacity
  • Multi-stage switchgear to minimise the load on the grid
  • Thyristor control for gentle control of the heating and silent operation
  • Operating hours counter for monitoring crucible service life
  • kWh – Meter for calculation and cost monitoring
  • Switchgear cabinet cooling unit
  • Pneumatic lid opening
  • Standard crucibles from well-known brand manufacturers
  • Crucible leakage detection with alarm message
  • Special collar plate and lid for pulling the crucible with subsequent pouring

Technical Data 1

TECHNICAL DATA
Model Crucible Capacity Melting power* Power Tmax External dimension (mm) Model Crucible Capacity Melting power* Power Tmax Furnace chamber External dimension (mm)
kg Al kg Cu kg/h Al kg/h Cu Furnace chamber Width × Depth × Height kg Al kg Cu kg/h Al kg/h Cu Furnace Chamber Width × Depth × Height
TA 30/11 A 70 20   34   18 1100 860 × 860 × 840 TK 70/12 A 70 30 105 34 47 18 1200 860 × 860 × 810
TA 50/11 A 150 45   42   20 1100 980 × 980 × 850 TK 150/12 A 150 60 210 42 63 20 1200 860 × 860 × 870
TA 100/11 A 200 90   58   27 1100 980 × 980 × 920 TK 300/12 A 300 105 335 58 84 26 1200 1010 × 1010 × 910
TA 200/11 BU 200 200   130   53 1100 1160 × 1160 × 890 TK 500/12 BU 200 185 625 130 190 54 1200 1160 × 1160 × 950
TA 300/11 BU 300 300   140   63 1100 1250 × 1250 × 1050      
TA 350/11 BU 350 350   150   68 1100 1250 × 1250 × 1150 TK 70/13 A 70 30 105 34 47 18 1300 860 × 860 × 840
TA 500/11 BU 500 500   170   72 1100 1320 × 1320 × 1180 TK 150/13 A 150 60 210 42 63 20 1300 980 × 980 × 850
TA 600/11 BU 600 600   210   83 1100 1320 × 1320 × 1310 TK 300/13 A 300 105 335 58 84 26 1300 980 × 980 × 920
TA 800/11 BU 800 800   260   102 1100 1430 × 1430 × 1420 TK 500/13 BU 200 185 625 130 190 54 1300 1160 × 1160 × 890
Other sizes on request.
Height without lid to top edge of collar plate.
* The melting capacity refers to normal industry use in continuous operation with at least 30 % molten metal (swamp) in the crucible. The furnace chamber temperature is at least 50 °C above the set melting temperature.

Technical Data 2

TECHNICAL DATA
Model Crucible Capacity Melting power* Power Tmax External dimensions [mm] Model Crucible Capacity Melting power* Power Tmax External dimensions [mm]
kg Al kg Cu kg/h Al kg/h Cu Furnace chamber Width × Depth × Height kg Al kg Cu kg/h Al kg/h Cu Furnace chamber Width × Depth × Height
TAG 200/12 BU 200 200   140   180 1200 2100 × 1300 × 1100 TKG 100/14 A 100 30 100 90   210 1400 1900 × 1100 × 700
TAG 250/12 BU 200 250   140   180 1200 2100 × 1300 × 1100 TKG 150/14 A 150 45 150 100   210 1400 1950 × 1100 × 800
TAG 300/12 BU 300 300   150   210 1200 2100 × 1300 × 1300 TKG 400/14 A 400 120 400 300   300 1400 2100 × 1300 × 1100
TAG 350/12 BU 350 350   220   300 1200 2100 × 1300 × 1300 TKG 500/14 A 500 150 500 320   320 1400 2100 × 1300 × 1100
TAG 500/12 BU 500 500   270   300 1200 2250 × 1450 × 1300 TKG 600/14 A 600 180 600 320   320 1400 2100 × 1300 × 1300
TAG 600/12 BU 600 600   330   390 1200 2300 × 1600 × 1450  
Other sizes on request.
Height without lid to top edge of collar plate.
* The melting capacity refers to normal industry use in continuous operation with at least 30 % molten metal (swamp) in the crucible. The furnace chamber temperature is at least 50 °C above the set melting temperature.


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